Reliability Gang Podcast

• SOLVING SHAFT CURRENT PROBLEMS WITH MARK GURNEY

  What if the key to making electric motors more reliable isn’t a complex new technology but a better understanding of the fundamentals of electrical engineering?In this episode, we sit down with Mark Gurney, a reliability and electrical engineering expert, to hear his journey from troubleshooting issues at biogas plants to leading a full-scale reliability program at an Australian dairy company. Mark takes us behind the scenes of a commonly overlooked problem, electrical fluting in bearings. He breaks down why strong motor management and condition monitoring practices are essential for long-term reliability.We also dive into the broader impact of electric motors in industrial settings and the small yet powerful maintenance habits that make a difference, like using silica gel packs to keep humidity in check. Mark shares his insights on the importance of cleanliness, professionalism, and passing on knowledge to the next generation of engineers.You'll hear real-world lessons from his time on biogas sites, including how proper earthing and a structured troubleshooting approach can prevent serious issues like bearing currents. He also highlights the value of hands-on training programs that bridge the gap between theory and practice.As we wrap up, we touch on upcoming discussions around shaft current problems and thank Mark for sharing his knowledge. We can’t wait to have him back for more.Support the show

  --------  

  41:50
• COMBINING HUMAN KNOWLEDGE AND TECH EFFICIENCY

  Curious about where condition monitoring is headed and how it’s changing the way we approach maintenance? In this episode, we dive into the strategic decisions shaping our industry and explore how adapting to new technologies can elevate operations. Broadcasting from our brand-new podcast studio, we’ll talk about how spontaneous conversations often lead to our best ideas—and how systems like Acoem are driving efficiency in exciting ways. We’ll also discuss the increasing demand for asset reliability training and how it’s reshaping the way clients think about maintenance.How do you find the balance between spontaneity and strategy in content creation? We’ll share our approach to planning podcasts and videos to deliver high-quality content, including ideas for listener polls and covering multiple topics in a single episode. You’ll also hear about our new office in Wakefield, a key part of our UK expansion, and the importance of hands-on data collection in today’s world of AI and wireless sensors. Plus, we’ll give you a glimpse into how our video strategy is fueling growth and amplifying our message.This episode is packed with innovative ideas around condition monitoring and the rise of the “hybrid engineer.” We’ll talk about why engineers remain critical in this tech-driven revolution, highlighting the balance between cutting-edge systems and human expertise. Companies like Acoem are leading the way with solutions that improve plant reliability, while data analysis turns raw numbers into actionable steps to optimize operations. Join us as we explore the game-changing impact of embracing new technologies, with insights on accountability, reliability, and the exciting products and workflows that are redefining the future.Support the show

  --------  

  44:44
• FROM AGRICULTURE TO PRECISION MAINTENANCE - MEET MR SOLVE - HARRY CRANE

  Step into a world where agriculture meets precision engineering with our special guest host, Harry Crane, affectionately known as "Mr. Solve." This episode promises to transform your understanding of maintenance practices as we uncover how Harry transitioned from the fields to become a pivotal part of our business’s Solve division. His role has been crucial in the establishment of our state-of-the-art repair center, a testament to his dedication and innovative spirit. You'll learn how early experiences with steam engines and a passion for mechanics laid the groundwork for a precision-driven approach to solving complex mechanical issues.Join us as we unravel the parallels between agricultural and industrial maintenance, highlighting the vital role of proactive strategies in minimizing downtime. Through an insightful case study on biogas motors and compressors, we demonstrate the advantages of conducting repairs in a fully equipped center versus on-site fixes. Harry shares his journey of mastering complex repairs after completing an EX course, emphasizing the foresight needed in selecting the right tools and resources. This episode underscores the importance of fostering a culture change—moving from reactive to proactive maintenance—and educating clients on the long-term benefits of reliability engineering.Concluding with a heartfelt appreciation for our listeners, we reflect on the challenges of implementing cultural shifts in maintenance practices. Harry's journey from agriculture to precision engineering showcases how the right tools and training can elevate work standards and engineer satisfaction. As we continue to champion reliability and precision, we express our excitement about launching a new podcast studio, promising to enhance content production and deliver even more insightful episodes. We thank you for your support and look forward to sharing more stories of innovation and dedication in our upcoming episodes.Support the show

  --------  

  34:52
• CONDITION MONITORING IN THE BIOGAS INDUSTRY

  What if cutting-edge maintenance technology could revolutionise the biogas industry? Discover the transformative impact of condition-based monitoring as we take you through our collaboration with Future Biogas. Our journey celebrates a surge in listener engagement and introduces exciting future plans, including our move to a new studio at Maintain HQ. This transition will enable us to create even more high-quality content, such as webinars and product demonstrations, while enhancing our focus on the unique challenges and opportunities presented by the biogas sector.As we explore the evolving landscape of biogas, tune in to learn about the advancements in maintenance technologies, like vibration analysis, infrared thermography and optical gas imaging, that are making significant strides. We highlight the game-changing Opgal EyeCgas camera and its role in providing affordable, comprehensive monitoring solutions. By advocating for more frequent inspections beyond the annual norm, we aim to enhance insurance and risk assessment processes, ensuring that biogas sites operate efficiently and reliably. Our discussion extends to the importance of integrating online monitoring systems, like the MVX, to mitigate risks associated with equipment.Experience the sustainable benefits of biogas production as we delve into the process from feedstock acquisition to renewable energy generation. With a focus on maintaining optimal conditions, our insights cover everything from vibration analysis to the critical role of CHP plants. The collaboration with Future Biogas empowers operators with a holistic maintenance package, supporting local communities and stabilising energy costs. Join us as we share the expertise required for handling ATEX motors, maintaining accurate audit trails, and ensuring seamless operations across multiple sites, emphasising how advanced technology and strategic planning are reshaping the biogas industry.Support the show

  --------  

  46:07
• IS AI TRULY INTELLIGENT FOR MAINTENANCE

  Join us for an enlightening conversation with Bertrand from Acoem, who expains how the Falcon Vibration analyser uses Accurex technology. Imagine diagnosing machine defects without needing historical data—this is what Accurex achieves through its innovative use of AI and vibration measurements. Broadcasting straight from France, Bertrand offers an insider's look at how Accurex transforms vibration data collection, especially when historical data trends are unavailable, captivating us with its ability to identify a bearing defects and fault conditions from one reading with advanced diagnostics.We also explore the fusion of human expertise and AI in the realm of vibration diagnostics. With a robust database of over 50,000 expert-verified diagnostic advice from real use experts in the field this database has been fused into the falcon. We dive into the deployment of these powerful capabilities in Edge devices, ensuring machine diagnostics are both immediate and independent of cloud services. This segment also raises thought-provoking questions about the future of machine diagnostics and the dynamic interplay between advancing AI technologies and essential human insight.Our discussion takes an exciting turn as we examine the broader implications of Accurex technology. Envision a future where even non-experts can make informed maintenance decisions with confidence, particularly for simpler machinery like pumps and fans. While Accurex is already reshaping industrial maintenance, Bertrand shares insights into the challenges and future prospects of tackling more complex machines. We wrap things up by highlighting how Nest Vision aimed at simplifying access to critical industrial health data, and reflect on the invaluable role of user feedback in our ongoing quest for improvement. This episode is a must-listen for anyone interested in the future of AI-driven reliability management.Support the show

  --------  

  36:02

Más podcasts de Ciencias

Podcasts a la moda de Ciencias

Acerca de Reliability Gang Podcast