The Lineup with Dave Prodan - A Surfing Podcast

Master shaper, Coronado native, and lifelong surfer, Dan Mann, joins Dave Prodan on The Lineup to pull back the curtain on a career that has taken him from shaping his first boards in the 1990s to working alongside Kelly Slater, Firewire and Slater Designs on some of the most refined high-performance surfboards in the world.

Dan Mann has spent nearly three decades chasing the perfect surfboard, and breaks down his path into shaping, the influence of legendary San Diego shapers, like Rusty and Xanadu, the evolution from hand shaping to CNC technology, and why consistency and engineering have become such important tools in modern surfboard design. He also goes deep on his decade-long relationship with Kelly Slater, including the development of models like the FRK, S-Boss and other Slater Designs boards. Mann also takes Dave behind the scenes of Stab in the Dark X, where he built a board for Kelly Slater under intense time pressure, and discusses the aftermath of seeing his work and personality portrayed in the series. He reflects on the follow-up Ethan Ewing edition, where his board earned major praise and helped showcase the depth of his shaping philosophy.

The conversation gets deep into the details of surfboard design, from PU vs. EPS and Firewire construction technologies to twins, quads, rocker, bottom contours and fin placement. Dan talks about his current Mannkine and Firewire projects, the possibility of helping develop the next generation of CT surfers, and how “not thinking as much” is his next state of happiness.

Follow Dan Mann here.

Check out his latest Mannkine shapes on Firewire here.

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Stay tuned to the Outerknown Tahiti Pro Presented by I-SEA, Aug 8-18.

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Five-time returning The Lineup podcast guest, World Title contender, and defending Tahiti Pro Champion Jack Robinson returns to the podcast, days ahead of one of the most anticipated events of the Championship Tour season—the Outerknown Tahiti Pro Presented by I-SEA.

Fresh off a mid-season reset that included a Mentawais boat trip, time with family, and reconnecting with the simple joy of surfing, Robbo opens up about why he's letting go of expectations and embracing a new mindset heading into Teahupo'o. Jack reflects on the biggest changes of his 2026 season, including recovering from surgery, switching to JS Surfboards, working with new coach Luke Egan, and learning to trust the process instead of chasing perfection. He also shares how becoming a father has reshaped his perspective on competition, success, and life beyond results.

Dave and Jack dive deep into the mental side of elite performance, balancing passion with profession, competing against the world's best, Olympic memories with John John Florence, the pressure of expectations, and why the simplest moments in surfing often matter most.

Learn more about Jack Robinson here and follow him here.

Get The Jack Robinson I-SEA sunglasses from the C.P.R. Series here!

Stay tuned to the Outerknown Tahiti Pro Presented by I-SEA, Aug 8-18.

Stay up to date with the rankings.

Get the latest merch at the WSL Store!

Join the conversation by following The Lineup podcast with Dave Prodan on Instagram and subscribing to our YouTube channel.

Get the latest WSL rankings, news, and event info.

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Matt Archbold is one of the most influential free surfers of all time, a surfing icon whose radical approach helped redefine modern performance surfing long before free surfing became its own career path. On this episode of The Lineup with Dave Prodan, Archy joins the show to celebrate the 35th anniversary of Point Break and reflect on a career that forever changed surfing.

Archy shares behind-the-scenes stories from filming the Kathryn Bigelow cult classic, including working alongside Keanu Reeves, Patrick Swayze, Lori Petty, and the rest of the cast & crew, why Point Break has endured as one of the few Hollywood surf films embraced by surfers, and what it was like returning to film a special introduction for the movie's new 4K theatrical re-release.

The conversation also dives into Archy's groundbreaking competitive career, why his progressive surfing often outpaced the judging of the era, his decision to forge his own path as a free surfer, the influences that shaped his unmistakable style, and why his love for surfing has never faded. Dave and Archy also discuss the evolution of competitive surfing and look forward to Archy competing at the Express Session at the Trestles Pro later this year!

Point Break returns to theatres nationwide in 4K on August 16 & 19! Get tickets now at https://hubs.la/Q04pWVwl0

Follow Matt Archbold here.

Catch stop No. 2 of the Challenger Series, the Lexus US Open of Surfing Presented by Pacifico, Jul 25 - Aug 2.

Stay tuned to the Outerknown Tahiti Pro Presented by I-SEA, Aug 8-18.

Stay up to date with the rankings.

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Join the conversation by following The Lineup podcast with Dave Prodan on Instagram and subscribing to our YouTube channel.

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People On Tour creator Pedro Burckauser joins WSL social media manager Pedro Brasil on The Lineup podcast to break down everything that happened at the VIVO Rio Pro Presented by Corona Cero, for the first time, in an entirely Portuguese episode. Fresh off an unforgettable week in Saquarema, the two Pedros recap Yago Dora's incredible victory, João Chianca's impressive run, Luana Silva's continued rise, and why Leonardo Fioravanti's run to the Final, and his first-ever Yellow Leader Jersey, was one of the biggest stories of the event. They also discuss the atmosphere that makes the Brazil stop one of the most unique events on Tour, the weather challenges that shaped the competition, the CT Shaper Rankings, fan questions, and plenty of behind-the-scenes stories from life on the road following the Championship Tour.

Follow Pedro Burckauser here and People on Tour here.

Follow Pedro Brasil here.

WATCH THE PEOPLE ON TOUR BRAZIL VLOG NOW!

And relive the VIVO Rio Pro Presented by Corona Cero here.

Stay tuned to Ballito Pro Presented by O'Neill, Jul 12-18.

Stay tuned to the Outerknown Tahiti Pro Presented by I-SEA, Aug 8-18.

Stay up to date with the rankings.

Get the latest merch at the WSL Store!

Join the conversation by following The Lineup podcast with Dave Prodan on Instagram and subscribing to our YouTube channel.

Get the latest WSL rankings, news, and event info.

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Saquarema’s fandom braved the unfavorable to witness Yago Dora and Sawyer Lindblad claim the 2026 VIVO Rio Pro Presented by Corona Cero victories.

The Brazilian Storm raged back to life with Dora’s high-flying antics to claim a second VIVO Rio Pro title in excellent fashion over now World No. 1 Leonardo Fioravanti. Dora moves up to No. 3 on the rankings to keep the Brazilian Storm alive and surging. For the women, Lindblad overcame 15-year-old phenom Tya Zebrowski in their battle of the sport’s rising stars to claim her maiden CT victory after earning a runner-up in 2024.

Next up, the Outerknown Tahiti Pro Presented by I-SEA awaits the world’s best at the adrenaline-packed reef break of Teahupo’o, beginning August 8 - 18.

Stay up to date with the rankings.

Get the latest merch at the WSL Store!

Join the conversation by following The Lineup podcast with Dave Prodan on Instagram and subscribing to our YouTube channel.

Get the latest WSL rankings, news, and event info.

Learn more about your ad choices. Visit megaphone.fm/adchoices